Product packaging requires exact dimensional precision and flawless structural integrity. At Sonanchal Printers, our automated heavy-duty die-cutting platen presses perform high-speed creasing, slotting, and custom shape die-cutting.
National Thermal Lamination & Special Finishes
Using our National automatic thermal lamination line, we apply velvety matte thermal films, mirror-gloss lamination, scratch-resistant coatings, and spot UV varnish over offset printed box boards.
Precision Die-Cut Tooling & Artwork Considerations
Custom die-cutting relies on steel-rule cutting dies built precisely to package dielines. Our prepress team reviews dielines to ensure proper crease depth, tuck-flap clearances, glue tab placement, and bleed allowances for seamless automated or manual box assembly.
🏷️ Sticker Half-Cutting & Retail POSM Danglers
We perform ultra-precise Kiss-cut half-cutting on self-adhesive vinyl and paper sticker sheets, as well as die-cut promotional ceiling danglers for retail marketing.
Q: What artwork files are needed to create custom die-cut packaging dielines?
Provide a vector dieline layer (AI or PDF format) separating cut lines, crease/score lines, and perforation lines from the artwork background graphics.
Q: What is the difference between thermal lamination and aqueous varnish?
Thermal lamination applies a durable plastic film (matte or gloss) for moisture barrier protection and structural strength, while aqueous varnish provides a lighter liquid protective seal across printed board surfaces.
Q: How does sticker half-cutting (kiss-cutting) work?
Kiss-cutting slices through the top adhesive sticker layer with exact blade pressure while leaving the silicon backing paper intact, allowing easy peel-and-stick application.